PVC 铜排浸涂线是专门用于铜排表面 PVC 绝缘处理的自动化涂装设备，核心功能是通过浸涂工艺在铜排表面形成均匀、致密的 PVC 绝缘层，起到绝缘、防腐蚀、防氧化的作用，保障铜排在电力传输或电气连接中的安全性与稳定性。

该设备的典型工作流程分为五大环节：首先是预处理（通过脱脂、除锈工序去除铜排表面油污与氧化层，确保 PVC 涂层附着力）；其次是预热（将预处理后的铜排加热至适宜温度，提升 PVC 材料与铜排的结合效果）；随后是浸涂（铜排通过自动化输送装置匀速浸入 PVC 涂液中，使表面均匀裹覆涂液）；接着是固化定型（浸涂后的铜排进入固化炉，经特定温度加热使 PVC 涂液固化成膜）；最后是冷却裁切（固化后的铜排冷却至常温，再根据需求裁切至指定长度，完成加工）。

其核心优势在于：一是涂层质量稳定，自动化浸涂可精准控制涂液浓度、浸涂速度与固化参数，确保每根铜排的 PVC 涂层厚度均匀（误差通常≤0.1mm）、无气泡与漏涂；二是生产效率高，可实现铜排连续化输送与加工，单条生产线每小时可处理数百根铜排；三是环保性较好，设备配备涂液回收系统，可循环利用未附着的 PVC 涂液，减少原材料浪费，同时固化环节的废气经处理后达标排放。目前广泛应用于新能源汽车电气系统、高低压配电柜、光伏逆变器等领域，为各类铜排提供绝缘防护处理。

The PVC Copper Busbar Dipping Line is an automatic coating equipment specially used for PVC insulation treatment on the surface of copper busbars. Its core function is to form a uniform and dense PVC insulation layer on the surface of copper busbars through the dipping process, which plays the role of insulation, corrosion resistance and oxidation resistance, ensuring the safety and stability of copper busbars in power transmission or electrical connection.

The typical working process of this equipment is divided into five links: first, pre-treatment (removing oil stains and oxide layers on the surface of copper busbars through degreasing and derusting processes to ensure the adhesion of PVC coating); second, preheating (heating the pre-treated copper busbars to an appropriate temperature to improve the bonding effect between PVC material and copper busbars); then, dipping (the copper busbars are evenly immersed in the PVC coating solution at a constant speed through an automatic conveying device, so that the surface is evenly covered with the coating solution); next, curing and shaping (the dipped copper busbars enter the curing oven, and the PVC coating solution is cured into a film by heating at a specific temperature); finally, cooling and cutting (the cured copper busbars are cooled to room temperature, and then cut to the specified length according to requirements to complete the processing).

Its core advantages are: first, stable coating quality. Automatic dipping can accurately control the concentration of coating solution, dipping speed and curing parameters, ensuring that the PVC coating thickness of each copper busbar is uniform (error usually ≤ 0.1mm) without bubbles and missing coating; second, high production efficiency. It can realize continuous transportation and processing of copper busbars, and a single production line can process hundreds of copper busbars per hour; third, good environmental protection. The equipment is equipped with a coating solution recovery system, which can recycle the unused PVC coating solution, reduce raw material waste, and at the same time, the waste gas in the curing link is discharged up to the standard after treatment. At present, it is widely used in new energy vehicle electrical systems, high and low voltage distribution cabinets, photovoltaic inverters and other fields, providing insulation protection for various copper busbars.